FROEMAG Machines

Process-proof · Long-life · Energy-efficient · Low-noise

Keyseating and profiling machines
Type »Rapida E«

The innovative FRÖMAG electromechanical keyseating and profiling machines work with the highest quality, and with excellent efficiency using high dynamic servo-drives.

  • Very high dynamic behaviour of the stroke and infeed axis, leading to fast movements and precision reversals
  • Low overall height for keyway lengths up to 600 mm
  • Low space requirement due to compact design without additional hydraulic unit
  • No hydraulic oil or costs for maintenance, servicing, oil change, storage and disposal
  • Extended tool life and improved surface finish due to high running smoothness
  • Low thermal and noise emission
  • No separate position detection, as it’s already included in servo-drives

 

Rapida features:

  • Intuitive control with 15-inch display, available in a large number of languages
  • Workpiece recognition, no contact, no manual measuring, no additional entries required in the control

  • Benefit of the FRÖMAG clamping system:
    FRÖMAG clamping systems feature a variable height setting in the equipment in order to react flexibly to the vast variety of workpieces.

  • Remote support interface

Options:

  • Automation
  • Interlinking
  • Clamping bridge
  • Indexing tables
  • Machine data via OPC-UA
  • RFID Tagreader

 

Please contact us for further information.

 
E 32-3 E 50-3 E 70-3
Keway width (mm) 2 – 32 2 – 50 2 – 70
Keyway length (mm) 425/600 425/600 425/600
Bore size 10 – 130 10 – 230 10 – 500
Cutting- and Return Speed (m/min)

0 – 15
0 – 30

 

 0 – 15
0 – 30		 0 – 15
0 – 30
Infeed rate/stroke (mm) 0,01 – 1,5 0,01 – 1,5 0,01 – 1,5
Loading Capacity (kN) 300 350 350

Machine dimensions
H
L
B
stroke 600 FT

 

 1290**
1100
930
250		 1290**
1100
930
250		 1310**
1100
930
250
Machine Table Size L1 x B1 (mm) 640 x 600*** 640 x 600*** 780 x 600
Connected Load (KW) 5,5 KW 7,5 KW 11 KW

** at keyway length 600 machine height = 1310 mm
*** at keyway length 600 machine table L1 = 780 mm x B1 = 600 mm

Find appropriate tools in section tools / service.

We provide a large range of equipment, tools, and accessories.

Keyseating tools / Cutters in original condition for your FRÖMAG machine.

Indexing tables

Type »Rapida CNCE«

Type CNCE-70

Type CNCE-125

Identical with Rapida E with additional features:

  • Contoured keyways fully programmable
  • Helical keyways
  • Tool retraction
  • Benefit of the FRÖMAG clamping system:
    FRÖMAG clamping systems feature a variable height setting in the equipment in order to react flexibly to the vast variety of workpieces.

Options:

  • Automation
  • Interlinking
  • Clamping bridge
  • Indexing tables
  • Machine data via OPC-UA
  • RFID Tagreader

Please contact us for further information.

 
  CNCE 70 CNCE 100 CNCE 125 CNCE 150/200
Keyway width (mm) 2 – 70 2 – 100 2 – 125 6 – 150
6 – 200
Keyway length (mm) NL 600/750/1000 600/750/1000 600/750/1000
1250/1500		 1000/1250/1500/
1800/2000
Bore size 10 – 500 10 – 500 10 – 500 20 – 750
Cutting- and Return Speed (m/min) 0 – 38 0 – 38 0 – 38 0 – 38
Infeed rate / stroke (mm) 0,01 – 2 0,01 – 2 0,01 – 2 0,01 – 2
Loading Capacity (kN) 300 350 350 400

Machine Dimensions

H
L
B

 

 1290
1285
810		 1290
1285
810		 1290
1285
810		 1305
2135
1115
Machine Table Size L1 x B1 (mm) 800 x 600 800 x 600 800 x 600 2100 x 900

When using indexing tables TA 680 and larger sizes machine table dimensions will change

 
Keyway length foundation depth
70/750/1000 745/995
100/125/600 595
750 745
1000 995
1250 1245
1500 1495
150/200/1800 2650
150/200/2000 2850

All dimensions in mm

Find appropriate tools in section tools / service.

We provide a large range of equipment, tools, and accessories.

Keyseating tools / Cutters in original condition for your FRÖMAG machine.

Indexing tables

FRÖMAG broaching machines

Type FSR

Type FSR – MZ

Type FTR

FRÖMAG electromechanical vertical internal broaching machines FSR, guarantee high efficiency and low production cost due to their special design. The pull bridge of the machine is designed to accept broach holders according to the different standards. The ball screws used for the stroke movement of the pull bridge as well as the additional hardened and ground guide columns, result in a connection with the DC-motors for a smooth and rigid running performance of the machine.

Additional equipment offered such as the retriever, shim control, and moveable table, ease machine operation and facilitate automatic machine performance as well as the use of machines in transfer lines.

 

Highlights:

  • Highly productive
  • Economic
  • Space saving
  • Versatile
  • Fully automated operating cycle
  • Remote support interface

Options:

  • Automation
  • Side loading in addition to the front door from left, right, or left and right
  • Machine data via OPC-UA
  • RFID Tagreader
Machine Type Stroke (mm) Pulling force (kN) Connected load (KW) Height of the machine table (mm) Total height incl. MZ (mm) Basic dimension of the machine B x L (mm)
FSR 6 800
1000
1250		 60KN (6t) 15 KW 1830
2060
2310		 3770
4270
4770		 900 x 1040
FSR 9 1000
1250
1500		 90KN (9t) 25 KW 2060
2310
2560		 4270
4770
5270		 900 x 1040
FSR 18 1000
1250
1500
2000		 180KN (18t) 40 KW 2060
2310
2560
3060		 4270
4770
5270
5770		 900 x 1040
FSR 28 1250
1500
1750
2000		 280KN (28t) 60 KW 2515
2765
3015
3265		 4470
4970
5470
5970		 1320 x 1410

Subject to change without notice

Contrary to conventional broaching machines, the broaching tool stays stationary and the moving table including the workpiece and workpiece clamping is moved relative to the broaching tool. FRÖMAG electromechanical driven FTR broaching machines ensure cost effectiveness and efficiency. Because of the ergonomic construction, the machines can be placed at ground level and do not need a foundation pit. They can be operated without additional platforms or pedestals. The FTR broaching machines can be set up as stand-alone machines with either manual or automated feed. They can also be fully integrated into machining cells applying robotics and handling devices.

 

Highlights:

  • Installable at ground level
  • Ergonomic design
  • Highly productive
  • Economic
  • Space saving
  • Versatile
  • Fully automatic operating cycle
  • Remote support interface

Options:

  • Automation
  • Side loading in addition to the front door from left, right or left and right
  • Machine data via OPC-UA
  • RFID Tagreader

 

Machine Stroke (mm) Pulling force (kN) Connected load (KW) Height of machine table (mm) Total height

Basice dimensions
B x L (mm)
FTR6-01 1000
1250		 60kN (6t) 25 KW 940 mm 3060
3360		 1700 x 1230 mm
FTR9-01

1000
1250

 90kN (9t) 30 KW 940 mm 3060
3360		 1700 x 1230 mm
FTR10-11 1500
2000		 100kN (10t) 30 KW 1060 mm 4100
4600		 2100 x 1430 mm
FTR20-11 1500
2000		 200kN (20t) 55 KW 1060 mm 4100
4600		 2100 x 1430 mm
FTR30-11 1500
2000		 300kN (30t) 80 KW 1140 mm 4100
4600		 2520 x 1600 mm

Subject to change without notice

Special machines

FRÖMAG’s latest development is an economical broaching procedure that is executed with short broaches in multiple passes using FRÖMAG’s short broaching machine. The short broaching procedure is protected by patent rights.

Advantages:

  • The broaching operation is fully automatic
  • Elimination of complex setups and setup times
  • Significant reduction of space (broaching tool is significantly shorter when compared to a standard broaching tool)
  • The cutting insert will have an extended tool life due to being made exclusively with a high quality PM-material
  • Improvement of the machined keyway surfaces due to the rigidity of the electromechanical drive used in the FRÖMAG short broaching machine
  • Fast broaching and return speeds result in higher productivity and lower costs
  • Operation of the machine is conducted interactively using common language, not computer language. No special computer or programming skills are necessary as the operator is guided through the programming by easily followed Menuees
 
  4-600-APC 7-600-APC 7-750-APC
Keyway width (mm) 32 50 70
Stroke length / Keyway length (mm) 425/200 600/200 750/200
Bore sizes 10 – 130 10 – 230 10 – 350
Broaching- and Return Speed (m/min) 0–10/20 0–10/20 0–10/20
Connected load of the Main drive (kW) 15 22 22
Infeed rates / stroke (mm) abhängig vom Räumwerkzeug abhängig vom Räumwerkzeug abhängig vom Räumwerkzeug
Machine loading capacity (kN) 300 350 350

Machine dimensions
H
L
B
FT

 

 1290
1285
810
–		 1290
1285
810
595		 1290
1285
810
745
Machine table L1 x B1 (mm) 800 x 600 800 x 600 800 x 600

FD only for stroke lengths larger than 425 mm

 

The tools are custom designed and produced.

Electromechanical horizontal slotting machine for machining cylinder crank cases

This range of machines is preferably used in transfer lines to machine keyways in cylinder crank cases with a maximum of twelve simultaneously working slotting tools.

 

These machines are custom designed and produced.

This unit consists of three slotting aggregates with four slotting tools.

 

When machining a six-cylinder crank case, all twelve slotting tools are oscillating in an axial direction. When machining a four-cylinder crank case, one slotting unit is stopped so that only eight tools are in circuit.

This model range is especially used for:

  • Use in transfer lines
  • Machining of cylinder crank cases
  • Customized applications